Animal Feed Production Tecnology From Animal And Plant Waste - LVG Germany - "Turn-Key Solutions" - Innovations

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Organic Waste Recycling

ANIMAL FEED AND FERTILIZER PRODUCTION TECHNOLOGY FROM ANIMAL AND PLANT WASTE


This leading-edge technology produces high quality feed products by processing animal waste (cattle, small cattle, poultry farm waste, fish processing plant waste) and agricultural waste (wheat, rice, soybeans, etc.).

The end-product which is produced by this method aims to contribute to recycling by using the end-product as a feedstock for the cattle, small cattle, and poultry and as pet food for cats and dogs.

The product becomes homogenous under high pressure and temperature, the toxic materials and microorganisms are destroyed under this high temperature, the starch gets gelatinized and the water evaporates.

THE PROPERTIES OF ANIMAL FEED AND FERTILIZERS PRODUCED FROM WASTE

•   No waste comes out of the system; the system works on a ‘zero-waste’ principle

•   Odourless

•   There is no smell discharge to the environment

•   Pathogen microorganisms are completely neutralized

•   The decomposition of protein becomes easier in feedstock, the quality of the feed does not decrease as amino acids don’t get decomposed due to the short term thermal process, also trypsin and urease inhibitors which affect the quality of the feedstock are neutralized

•   Digestion becomes easier as starch gets neutralized

•   The walls of the fat cells are broken up so that the fat can get released, in this way the calorific value of the product increases

•   As the plant cells (cellulosic products) split into smaller pieces by fragmentation and grinding, the digestion becomes easier

•   The storage period is more than 6 months since a dry feed is produced at the end of the process. Therefore storage becomes easier and also there are serious cost savings of storage and transportation.

•   As it is a dry feed, it is more hygienic

•   The feed gets digested by the animals easier and quicker, thus there is a relative decrease in feed consumption

•   Since no harm is done to the nutrients in the raw material, there is a relative increase in the weights of the livestock (animal, fish, etc.) who is being fed the end-product

•   The end-product does not require special packaging, therefore it is very convenient for loading, transportation and storage

•   The alien grass problem that has been observed especially with the compost fertilizers is eliminated completely

•   It is a dry feed

•   It does not smell

•   The application of the end-product is very easy and it isn’t sticky


Animal waste which is used as feed and fertilizer raw material and related products are listed in the following:

No

RAW MATERIAL

PRODUCT

1

Fish processing plant waste

Fish, poultry, pet food and fertilizer

2

Poultry (chicken, turkey, goose, duck, etc.) slaughterhouse waste and faeces

Poultry, pet food and fertilizer

3

Slaughterhouse waste of sheep, goat, cow, horse, etc. and faeces

Pet food and fertilizer



Agricultural and plant waste which is used as feed and fertilizer raw material and related products are listed in the following:

No

RAW MATERIAL

PRODUCT

1

Any fruit posture (orange, apple, grape, etc.)

Biofuel, feed additives

2

Any greenhouse waste (tomato, aubergine, pepper, etc.)

Biofuel, feed additives

3

Cotton waste

Biofuel

4

Forestry Waste

Biofuel

5

Prina, olive oil pomace

Biofuel

6

Sunflower waste

Biofuel

7

Municipal Solid Waste

Biofuel

8

Sewage Sludge

Biofuel


TECHNICAL SPECIFICATIONS:

Waste processing capacity

: 1 ton/h - 2 ton/h

Product capacity

: Depends on the type of waste and its humidity

Energy expenditure

: 250 KW/h all unit


BUILDING SIZE REQUIRED FOR THE PRODUCTION:

Installation space

: 350 m²

Width

: 10 m

Length

: 35 m

Height

: 6.5 m



SYSTEM UNITS:

1. Crusher-shredder Unit

2. Reservoir and Installation screw Unit

3. The Mikser Unit (Dryer, grinders and germicidal)

4. Cooling Unit

5. Z, Elevator and Belt transporters

6. Bagging Unit

7. Electric board


ATTENTION: All system, steam boiler, electric heater and does not need any heaters.

 
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